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1Description of the Engine, Mounting Instructions and Technical Data.....................................................5
1.1 Overview...........................................................................................................................................5
1.2 Description of the fuel injection system.............................................................................................5
1.3 Description of the Ignition System....................................................................................................6
1.4 Description of the cooling system......................................................................................................7
1.5 The engine?s fuel injection components............................................................................................7
2Installation instructions............................................................................................................................11
2.1 Mounting and securing the engine...................................................................................................11
2.2 Fuel Injection Electrical installation:...............................................................................................11
2.3 Hydraulic Installation:.....................................................................................................................12
2.4 Fuel injection installation................................................................................................................12
2.5 Additional Steps For A More Effective Engine Operation:.............................................................13
2.6 The engine?s air supply....................................................................................................................13
2.7 Cylinder head temperature...............................................................................................................14
2.8 Exhaust gas temperature..................................................................................................................14
2.9 Fuel Pressure...................................................................................................................................16
2.10 Model Identification plate...........................................................................................................16
3Specifications ? 3202E engine................................................................................................................17
3.1 Installation Drawing - 3202E...........................................................................................................17
Operation of the Engine...................................................................................................................................18
3.2 General............................................................................................................................................18
3.3 Running in - Recommendation........................................................................................................18
3.4 Initial Inspection..............................................................................................................................18
3.5 Starting the engine for the first time................................................................................................19
3.6 Normal engine starting procedure....................................................................................................19
3.7 Operating condition of the engine....................................................................................................20
3.8 Powering down the engine...............................................................................................................20
4Maintenance............................................................................................................................................21
4.1 General............................................................................................................................................21
4.2 Tools, special tools and torques.......................................................................................................21
4.3 Maintenance rate - Daily inspections...............................................................................................21
4.4 Periodic Inspections.........................................................................................................................22
4.5 Replacement of Parts.......................................................................................................................22
4.6 Adjustments.....................................................................................................................................23
4.7 Inspecting the air filters...................................................................................................................23
4.8 Inspecting the fuel lines...................................................................................................................24
4.9 Inspecting pulsation lines.................................................................................................................24
4.10 Spark plugs and sparkplug leads..................................................................................................24
4.11 Inspecting the condition of the sparkplug leads...........................................................................24
4.12 Installing and removing sparkplugs.............................................................................................24
4.13 Condition of the sparkplug..........................................................................................................24
4.14 Fan...............................................................................................................................................24
4.15 Remove and assembling the air cowl...........................................................................................24
4.16 Remove and assembling the fan housing.....................................................................................25
4.17 Changing the fan belt...................................................................................................................25
4.18 Cylinder head...............................................................................................................................25
4.19 Cylinder head removal and installation.......................................................................................25
4.20 Checking the condition of the cylinder head................................................................................25
5Trouble Shooting.....................................................................................................................................26
5.1 Engine Does Not Start or is Difficult to Start..................................................................................26
5.2 Engine will not Idle.........................................................................................................................26
5.3 Engine Runs Rough, Uneven, and with Insufficient Power.............................................................26
5.4 Engine Does Not Develop Full Power.............................................................................................27
5.5 Excessive Cylinder Head Temperature............................................................................................27
6Exhaust System........................................................................................................................................28
6.1 Exhaust parts and measurements.....................................................................................................29
7Wiring Diagrams.....................................................................................................................................30
7.1 Single PVL Ignition system - 3202E...............................................................................................31
7.2 Dual PVL ignition system ? 3202E.................................................................................................32
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