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1Description of the Engine, Mounting Instructions and Technical Data.....................................................5
1.1 Overview...........................................................................................................................................5
1.2 Description of the fuel injection system.............................................................................................5
The engine?s fuel injection components....................................................................................................6
1.3 Description of the Ignition System....................................................................................................9
1.4 Description of the cooling system....................................................................................................10
2Installation instructions............................................................................................................................11
2.1 Mounting and securing the engine...................................................................................................11
2.2 The engine?s air supply....................................................................................................................11
2.3 Fuel Injection Electrical installation:...............................................................................................11
2.4 Hydraulic Installation:.....................................................................................................................11
2.5 Fuel injection wiring installation.....................................................................................................12
Additional precautionary steps to avoid fuel injection failure.................................................................13
Additional steps for a more efficient engine operation:...........................................................................13
3Monitoring Apparatus..............................................................................................................................14
3.1 Cylinder head temperature...............................................................................................................14
3.2 Exhaust gas temperature..................................................................................................................15
3.3 Fuel Pressure...................................................................................................................................16
3.4 Model Identification plate...............................................................................................................17
4Specifications ? F30E engine..................................................................................................................17
4.1 Installation Drawing - F30E............................................................................................................18
5Exhaust System........................................................................................................................................19
5.1 Exhaust parts and measurements.....................................................................................................20
6Operation of the Engine...........................................................................................................................21
6.1 General............................................................................................................................................21
6.2 Running in - Recommendation........................................................................................................21
6.3 Initial Inspection..............................................................................................................................21
6.4 Starting Procedure...........................................................................................................................22
First time in operation:............................................................................................................................22
6.5 Starting the engine...........................................................................................................................22
Cold engine..............................................................................................................................................22
6.6 Operating condition of the engine....................................................................................................23
Hot engine...............................................................................................................................................23
6.7 Shut down the engine.......................................................................................................................23
6.8 Adjustments.....................................................................................................................................23
6.9 Starting Procedure...........................................................................................................................24
6.10 Operating condition of the engine................................................................................................24
6.11 Powering down the engine...........................................................................................................25
7Maintenance............................................................................................................................................26
7.1 General............................................................................................................................................26
7.2 Tools, special tools and torques.......................................................................................................26
7.3 Maintenance rate - Daily inspections...............................................................................................27
7.4 Fuel Injector Maintenance/Service intervals....................................................................................28
The following parts must be replaced......................................................................................................28
Long-term inspections.............................................................................................................................28
8Replacement of Parts...............................................................................................................................29
8.1 Inspecting the air filters...................................................................................................................29
8.2 Inspecting the fuel lines...................................................................................................................29
8.3 Inspecting pulsation lines.................................................................................................................29
8.4 Spark plugs and sparkplug leads......................................................................................................29
8.5 Inspecting the condition of the sparkplug leads...............................................................................29
8.6 Installing and removing sparkplugs.................................................................................................30
8.7 Condition of the sparkplug..............................................................................................................30
9Fans.........................................................................................................................................................30
9.1 Remove and assembling the air cowl...............................................................................................30
9.2 Remove and assembling the fan housing.........................................................................................30
10 Cylinder head...................................................................................................................................30
10.1 Cylinder head removal and installation.......................................................................................30
10.2 Checking the condition of the cylinder head................................................................................31
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