Rotax pistons, Rotax parts, Rotax aircraft engine service.


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Rotax pistons, Rotax parts, Rotax aircraft engine service.

When was the last time you did maintenance on your K & N Airfilter? Is you filter safety wired? Click here to see how to clean and safety wire your airfilter!

Diagnosing Rotax 2 Stroke Aircraft Engine Piston Failure

Piston failure, piston scuffing 1

Piston skirt failure.

6 7


Piston  ring scuffing ( Ref.: 6)


Cylinder liner shows scoring areas, which are exactly limited to the ring travel zone. Beside the blue colored vertical stripes, the surface is in good condition. The rings show corresponding dark colored marks. The reason is a breakdown of the lubrication.

Possible Cause

  • improper break in period
  • poor oil quality
  • not enough oil in premixed fuel
  • low delivery rate from oil injection system

Piston  fracture ( Ref.: 7)

Material fatigue fracture can sometimes e observed on pistons of high speed engines, however, skirt fracture is usually the result of excessive piston to cylinder wall clearance.


Other possible causes:

  • connecting rod breakage

  • damage due to bad handling,

  • crankshaft locking via piston blocking

  • engine has ingested foreign material

 
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Ultralight Aircraft News Magazine
PO Box 1710 Holland Landing
Ontario Canada
L9N 1P2                 647-723-8767


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Ultralight Aircraft News Web Magazine PO Box 1710 Holland Landing Ontario Canada  L9N 1P2 647-723-8767. You may link to these pages or print them out for your own personal use, but no part of this publication may be copied or distributed, transmitted, transcribed, stored in a retrieval system, or translated into any human or computer language, in any form or by any means, electronic,  mechanical, manual, or otherwise,  without the written permission of Dave Loveman. By copying or paraphrasing the intellectual property on this site, you're automatically signing a binding contract and agreeing to be billed $10,000 payable immediately. Copyright Ultralight News -  Ultralight Flyer.