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Got a question - ask the Buzzzman

From: oneofus <kaufman@tscnet.com>
To: <>
Subject: Kasperwing Motorglider
Date: Sunday, May 31, 1998 10:02 PM

Dear Mr. Loveman,
I would ask this on the UFO Hanger post...but for some reason it
won't work for me...I am interested in getting any & all information on
the Kasperwing Motorglider ultralight...there is one for sale here in my
area, but I have found no sites or articles refering to this bird. Any
info/opinion you have on theis bird would be appreciated...

regards,
Ben Kaufman

The Kasperwing was one of the early designs in ultralight aviation. It was a pusher configuration, with control supplied by a combination of weight shift control for pitch and wing tip rudders connected to a control yoke for turning.

The craft was a flying wing, wire braced, and powered by a 440 Cayuna engine. In a video on ultralight aircraft put out by OMNI it demonstrated its capability of dropping vertically in the sky - so that it was STALL resistant.

The craft is no longer in production. Several sail manufacturers still produce covering for the craft but other parts are very hard to come by. The craft was also produced for a short time with a complete enclosure.

The Buzzzman

From: Miguel Gwyn <mig.gwyn@meneno.demon.co.uk>
To: <>
Subject: Australian adventurers
Date: Wednesday, June 03, 1998 2:40 PM

I am looking for an ultralight aircraft used by a pair of australian pilots to fly around their country. They filmed the trip and made a commercial video with it. I do not have the name of the video, the pilots or indeed the aircraft. The only one I want is the latter if anyone knows it. They are taildraggers and they convert fairly easy to floats. That is about all I know. Thank you very much.
-- Miguel Gwyn

The craft you are asking about are called Thrusters, are produced in Australia, and are available in both a single and two place.

Hi from Queensland, Australia Down-under  (not Austria)

I would like info on how to get the rotax CD
Address, OK by visa, etc etc

Also any other helpful rotax owner maintenance info

Best wishes

H. (Fred) Lelievre

I"m a Challenger owner ,your web site is the best.I just rebuilt my 377.and had the crank rebuilt by a very experianced rotax shop.I now discoverd that the timing{point.ignition} changes as the fan belt tension is appliad to the flywheel.The crank must be moving,the point settings go from 86 deg. to 91 deg.on one cyl, and 80 deg. on the other cyl. Do you have any experiance on this problem Thanks

Cliff Olson olson@provide.net 1-734-654-6440

Cliff - Rotax doesn't recommend the rebuilding of crankshafts-and do not SELL NEW parts to rebuilders. Thus any parts used  to rebuild your crank were USED.

The Buzzzman

Hi
I have a rotax 503 single ignition and want to turn it into dual ignition. Is there an aftermarket kit available at an affordable price? Can I use a cylinderhead from a dual Ignition engine.

kind regards

navman@planet.net.au

There is a system available from Leading Edge Air Foils (www.leadingedge-airfoils.com) that converts the older engines to dual ignition.

The head from a new engine will fit on the old but you would still have to come up with an ignition system - also heads from Rotax are VERY expensive - I do have a used set here.

The Buzzzman

Dear Sir:

I have a 582 rotax engine that keeps leaking anti-freeze out of the weep hole in the bottom of the waterpump.  I replaced the seal 15 to 20 hours ago and it is already leaking again.  Any suggestions?

Thanks.

Ralph Baker
baker@wworld.com

If you did not reverse the seals or replace the shaft then the seals are riding on an area of the shaft that is worn - thus it leaks. Check out troubleshooting the Rotax engines volume III or the engine rebuilding manuals on this site for more info on fixing the problem.

The Buzzzman

Dear Sir:

I have a 96 SIXCHUTER, 503 SCDI, with 28 hours.  I have flown it 6 hours since I purchased it from a dealer in Monett, Mo.  Until yesterday, it has run perfectly.  I have to trailer it 35 miles one way to a flyable field.  The air filter was getting lots of bugs, trailering and flying, so I covered it with a plastic bag.
Trailered it to the field, unloaded, uncovered the airfilter, and thought I would not get it started.  When I got it running, it would not idle, just dropped to l400 and died.  Restarted, fast idled
for a moment, then increased throttle to 2500.  After 4 minutes it leveled out, but still idled at 2l00 rough.  I checked the float bowl, it was clean. fuel filter was clean.
It ran up ok, I taxied it, took off, flew one time around the patch, and landed.  It was idling perfect,  I flew another half hour, it performed flawlessly.

Enough introduction!  Did the bag cause the problem?  Or did something go through
the carb?  I have drained the tank, checking for crud since then.  The clear fuel filter is
still clear and I can blow through it easily. Will the bag cause it to flood the carb, does
it need a breathable bug screen?   Any help or suggestions would be appreciated.

Thank you for any help you can give me.

James

James-Your engine probably flooded itself when you were trailering the craft. In the future turn on the fuel and drain your float bowls prior to trailering, expecially if your gas tank is above your carb!

The Buzzzman

I saw your response to Tom Kohler's question about the American Aerolights Eagle in the Hanger Talk Discussion Board dated 11/22/97.  You stated that it should have an update on the wing pocket.  I bought an Eagle last year and have flown it several times, but this is the first time I had heard about the update.  Can you tell me what it consists of and how I can tell if my Eagle
has had it?  I also have a problem of the airplane pulling to the right.  I have checked alignment of everything I can think of, and everything semms to be OK.  Do you have any ideas of what it might be?  Also I am concerned about the wing pocket update.  I will appreciate any info that I can get.
Grady Martin
Brookline Sta., MO

The Buzzzman.......

Aircraft: AMERICAN AEROLIGHTS EAGLE-2, registration: NONE
Injuries: 2 Fatal.

AFTER TAKING OFF FROM A GRASS FIELD, THE 2 PLACE, ULTRALIGHT VEHICLE REMAINED IN A NORMAL RIGHT TRAFFIC PATTERN. AS THE VEHICLE WAS ON A BASE LEG FOR LANDING, WITNESSES SAW THE RIGHT WING TRAILING EDGE AREA FLUTTER, THEN THE RIGHT WING DROPPED & THE ULTRALIGHT SPIRALED NOSE DOWN & CRASHED. AN EXAM OF THE AIRFRAME REVEALED A RIP FROM THE RIGHT REAR INBOARD SAIL AREA. THE RIP ORIGINATED NEAR THE GROMMET & SEAM. ALONG THE 1ST 16 1/2 INCHES OF THE RIP, FROM THE REAR FORWARD, THE THREADS OF THE FABRIC WERE FOUND TO BE FEATHERED. PREVIOUSLY, THE MANUFACTURER HAD RECOMMENDED A MODIFICATION TO THE LEADING EDGE CANARD & THE TRAILING EDGE OF THE SAIL. HOWEVER, THE MODIFICATION WAS NOT ACCOMPLISHED. THE MODIFICATION TO PREVENT A PROBLEM WITH TORN SAILS CONSISTED OF 2 STRIPS OF BASTING & GROMMETS TO REINFORCE THE WING TRAILING EDGE AT THE INBOARD AREAS.

 

Aircraft: AMER. AEROLIGHT EAGLE 2 PLC, registration: NONE
Injuries: 1 Serious.

THE PLT REPORTED THAT AFTER EXCHANGING THE CANARD ELEVATOR & READJUSTING THE SPOILER CONTROL TELEFLEX CABLE ROD END AT THE SPOILER BELLCRANK, HE TOOK OFF ON A TEST FLT. AFTER ABOUT 5 MIN OF FLT, THE RIGHT SPOILER FAILED TO RETRACT AFTER IT WAS USED DURING A RIGHT TURN. THE PLT TRIED TO MAINTAIN CONTROL BY APPLYING LEFT RUDDER. HE SAID THAT HE COULD STOP THE TURN WITH LEFT RUDDER APPLIED, BUT THIS CONTROL INPUT RESULTED IN THE NOSE OF THE VEHICLE PITCHING UP. WHEN HE REDUCED THE RUDDER, THE VEHICLE WOULD REENTER THE RIGHT TURN & THE NOSE WOULD DROP, PLACING THE VEHICLE IN A SPIRAL. SUBSEQUENTLY, HE CRASH LANDED ON A GOLF COURSE. AN EXAM REVEALED AN OVERLOAD FAILURE OF THE THREADS OF THE TELEFLEX CABLE BELLCRANK. THE REASON FOR THE OVERLOAD WAS NOT VERIFIED.

Great web site. I'll try to use your sponsors as much as possible.
 
I have a Quick MXLII with a 582. It seems my coolant system creates too much pressure. I have a water pressure gauge which indicates 15 to 17psi even with a water temp of 140 degrees F. The coolant then will vent overboard, losing about a quart in 1.5 hrs. This also causes coolant to enter the rotary valve oil. Have you heard of anyone else with too high of coolant pressure?
 
Thank you for your time.
Stacey Chance
925-634-8622

Your pressure is regulated by your rad cap. The proper pressure for a Rotax system is 14 lbs. If you are getting coolant into your rotary valve tank then your rotary valve shaft and or seals need replacing.

If you are venting fluid but can't find the source check the area where the two crankcase halves come together by the water pump cover. There is a little weaperhoel there, which vents fluid when the seals/shaft has failed.
DL

To: <>
Subject: engine info
i am building a kolb mk 3  and would like to know from your experience what
power plant would be the best choice....   i live at 4200 ft and see density
altitude of 7000+ durring the summer and that is befor i head to the hills.
any help would be apprieciated.
 boyd young 
256 n 400 e
brigham city, ut. 84302

Boyd a lot of it depends on your financial situation. If I had the $ I would be putting a 912 Rotax 80 or 100 hp engine on it. Good performance, fuel economy, reliability.
If you are looking a two stroke then you have to figure out how many hours a year you will be flying. You need power to fly the Mark 111 - a 503 just doesn't have the "umph" - thus the 582/618 are the choices with money again the deciding factor.
You won't notice a lot of difference between a 582 and 618 at sea level but at 5000 feet it will give you that little extra. Look at going to an E drive if your weight and balance allows. It is cheaper but puts more weight aft.
Rebuild times are 300 hours for ALL of the two strokes vs. 1500 for the 912.
HKS engines are another alternative BUT, my impression from flying on them and watching them preform vs a 582 is that they are closer to the horsepower of a 503 dual carb. HKS is also reportedly having problems with overheating and their valve train.
It all boils down to money a 582 will do the job, a 618 a little better, a 912 - especially the new 100 hp my choice.
Stay away from the Subaru's and Jabiru's - the 80 hp Jabiru spins the same prop as a 503 Rotax single carb using a 2.58 to 1 redrive - and the 120 hp is closer to 75.
Hope this helps. DL

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